From initial fabrication and welding to highly sophisticated fluid processing skids, MWI is dedicated to delivering the highest quality design and craftsmanship to meet the most exacting specifications. This solutions-oriented engineered approach includes a depth of experience in key areas:

• Engineering Solutions
• Packaged Systems
• Fabrication & Welding
• Pressure Vessels
• Machining
• Quality Assurance
• Additional Services

The ability to design unique solutions to solve customers’ fluid processing needs is central to MWI’s business model. To accomplish this, MWI maintains a complete staff of experienced mechanical and electrical engineers, including licensed Professional Engineers and technicians with the experience to translate specifications into final products.

The ability to work hand-in-hand customer engineering departments enhances our solutions-oriented approach. Customers typically consider MWI engineers as an extension of their engineering staffs.

MWI works closely with their customers to create customer-branded documentation including detailed operator instruction manuals for every component part of a manufactured module, as well as for the entire skid assembly. Often an online interface is maintained to update documentation and provide support.

MWI engineers routinely bundle electrical controls with fluid processing skid systems eliminating the need to source multiple vendors.

MWI also maintains state-of-the-art design software including 3-D modeling capabilities:

• AUTOCAD
• CADWorx
• CEASAR
• MINITAB

MWI's expert engineers and skilled craftsmen are experienced in the design, fabrication, and assembly of custom turnkey packaged systems. Our experience with Fortune 500 companies makes us a dependable source to transform your specifications into finished products.

MWI has built gas and liquid processing skids for distillate fuel forwarding and heater systems, fuel gas pressure regulation and heating systems, lube oil systems, and control systems. If you need a system pre-built, pre-tested, and ready to put in place, MWI can deliver.

Typical Systems Include:

• Liquid and Gas Fuel Handling (such as delivery, treatment, regulation, metering)
• Liquid Processing Systems (such as waste treatment, water treatment, and chemical mixing and handling)
• Gas Processing Systems (such as separation/mixing, pressure regulation, metering, and temperature control)
• Fuel Oil Combustion Optimization Systems
• Chemical Injection Systems (such as water treatment, catalyst addition, biocides, pH control, and neutralization)
• Ratio Blending Systems: the blending of two or more liquid or gas components to produce a new product

MWI craftsmen are trained and certified to perform a variety of processes to meet your custom welding needs, including MIG, TIG, SMAW, and Fluxcore.

They also possess the necessary skills to perform a wide range of fabricated work including pipe assemblies, enclosures, tanks and vessels, and miscellaneous large and small structural weldments.

Click here to view photo samples of Fabrication & Welding

Certifications:

• Certified ASME Boiler Code Section IX and AWS D1.1 welding of carbon steel, stainless steel, aluminum, and alloy metal products and weldments
• Certified ASME and AWS welders capable of welding in the GTAW, SMAW, GMAW, and FCAW processes

MWI currently holds certificates by both ASME (Section VIII, Division I) and the NBIC. MWI has the latest Design, Drawing, and Pressure Vessel calculation capabilities, as well as certified Fabricators, Welders, and Inspectors to fully support the Pressure Vessel Program.

Certifications:

• Certified Coded Vessel Shop, "U", by The American Society of Mechanical Engineers (ASME)
• Certified Repair Vessel Shop, "R", by The National Board of Boiler and Pressure Vessel Inspectors (NBIC)

Software Applications:

• Windows-based Advanced Pressure Vessel application that can provide detailed designs and calculations for ASME Coded Vessels

MWI has the necessary machine tools and personnel to perform most all primary and secondary machining operations of component parts and complete fabricated assemblies ranging in size up to 40' long x 16' wide x 16' high and weighing up to 60,000 pounds. Our machine tools include a variety of lathes and vertical and horizontal boring mills capable of machining a wide range of small parts and very large assemblies.

Jobs do not ship before successfully completing a rigorous quality assurance program that incorporates both MWI and customer requirements. Our Quality Assurance Program is reviewed and approved by ASME and the National Board. MWI has both In-house Non-Destructive Testing and Mechanical Testing capabilities to meet ASME, ASNT, and AWS specifications. In addition, we are also certified and an active participant in the Six Sigma Program.

Inspection (Non-Destruction Examination):

• Certified In-house NDE program in accordance with the most current edition of ASME Section VIII, Section V, AWS, and ASNT -TC-1A.
• Fuel Oil Hydro testing being performed on a Fuel Heater System

NDE Services:

• Dry Powder Magnetic Particle
• Wet Fluorescent Magnetic Particle
• Penetrant Inspection (Visible and Fluorescent)
• Visual Inspection (Dimensional and Weld)

All Ultrasonic, Radiography, and Helium Leak Detection is performed by a Qualified Approved Laboratory

Testing Services:

• Hydrostatic Testing: 0-3000 PSI
• Steam Testing
• Pneumatic Testing (Air)
• Standing water Testing

Welding:

• Tensile Testing & Bending Testing

Reports And Drawings:

• Software Applications: Windows Based WordPerfect & Microsoft Word capable of supporting all testing and inspection documentation.
• Windows based AutoCAD application capable of providing detailed drawings and designs.
• Windows based Advanced Pressure Vessel application- capable of providing detailed designs and calculations for ASME Coded Vessels.
• Windows based Statistical Analysis Software- MINITAB with Six Sigma Module.
• Fuel Forwarding System undergoing Hydro, Mechanical, and Electrical testing (picture)
• Inspection of Fabricated Enclosure dimensions (picture)
• Fuel Oil Hydro testing being performed on a Fuel Heater System (picture)

Design:

MWI engineers and designers using AutoCAD software design much of our work, including custom packaged systems, pressure vessels, piping systems, and many other applications. Even if your project is only a concept, we can design it.

Finishing:

Our finishing processes enable MWI to provide our customers with a product that is ready for the field. These processes include two Walk-in Paint Facilities as well as a Walk-in Blast Cleaning Facility. All Painting and Blasting conform to both customer and Structure Steel Paint Council specifications.

Assembly:

Whether you need an engineering prototype or production quantities, MWI can translate your specifications and blueprints into finished products that meet your most exacting demands. All mechanical and electrical components, as well as the unit as a whole, are thoroughly tested to meet both internal and customer quality standards. From drawing board to delivery, MWI has the engineering skills and manufacturing capabilities to work with you to build components and systems that offer maximum efficiency and dependability.