Met Weld provides best-in-class welding and fabrication under an ISO-9000 and ASME quality assurance program. Key areas of expertise include pressure vessels, pipe spools, weldments, fabricated assemblies, housings, and industrial controls. Met Weld can support both build-to-print and build- to-spec projects. Met Weld’s facility has dedicated work areas for pipe fabrication, structural fabrication, assembly, machining, blasting, painting and testing, and can accommodate projects up to 40 tons.
Capabilities & Services Offered
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Engineering: Mechanical & Electrical
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Machining
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Welding & Fabrication
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Pipe Shop
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Assembly
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Control Panels
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Blast & Paint Booths
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In-House Testing & NDE
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Field Support
Typical Projects / Equipment
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Pipe spools
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Tanks and pressure vessels
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Skid bases
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Fabricated assemblies
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Structural weldments
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Industrial controls
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Build to Print
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Build to Specification
Summary of Services
Welding & Fabrication
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20 American Welding Society (AWS) Certified Welders, with 14 years average experience
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ASME Section IX Weld Procedures and Work Instructions (with AWS Compliance)
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20 TIG and MIG welding machines
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Approvals: ASME Section VIII, ASME Section III, ABSA(CRN), PED
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Gas Metal Arc Welding (GMAW) – MIG
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Gas Tungsten Arc Welding (GTAW) – TIG
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Shielded Metal Arc Welding (SMAW) – Stick
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Flux-Cored Arc Welding (FCAW)
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Submerged Arc Welding (SAW) (5/8” minimum wall thickness)
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10’ diameter capacity, 20’ longitudinal seam capacity
Materials
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Qualified Welding Procedures (WPS) for the following materials.
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Carbon Steel
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Stainless Steel
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Inconel
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Copper
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Nickel
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Alloy
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Aluminum
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HastelloyC276
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CRO-Mo
Facility & Organization
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Met Weld’s facility has the space, equipment and capacity to manage all aspects of your next project.
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Fully equipped 55,000 ft2 facility
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25’ Under Hook / 40-Ton Overhead Lifting Capacity
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Sand Blasting Booth – 80 Grit Steel 12’ x 12’ x 28’
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Paint Booths - (2x) 12’ x 12’ x 28’
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Hydrostatic Test Stand
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U.S. Owned
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Small Business
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East Coast (Altamont, NY)
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Engineering
Machining Equipment
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Met Weld and its approved suppliers offer a wide range of machining capabilities.
Milling / Boring:
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CNC 5” HBM Doosan DBC 130L II, 4-axis, 98”x157” Travel, 40 ATC, Renishaw CMS
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CNC 5” HMB Lucas, Floor Type, 98”x360” Travel, 8’x10’ Rotary Table
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CNC 5” HBM Toshiba BTD-11, 96”x120” Travel
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HBM 4” Toshiba BFT-13C, 60”x48” Travel
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(3) Bridgeport Milling Machines
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Vertical Mill – Willis Micro-Cut
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Vertical Mill – Polamco FYA41M, 16”x60” Table
Turning:
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CNC VBM Cincinnati HYPRO, 150” Swing, 90” UR, CNC Retrofit
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CNC VBM Olympia V60F 12 ATC, 74” Swing
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VBM Bullard, 46” Swing
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VBM King, 80” Swing
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Engine Lathe – Lion C10T 28/35” Gap Bed
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Engine Lathe – Leblonde Makino 15C-170 15”
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Turret Lathe – Warner & Swasey #3
Drilling:
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Radial Drill – carlton 17” Column, 6’ Arm
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Column Drill – Buffalo #22
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Double Column Drill – Buffalo #22
Miscellaneous:
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Tube & Pipe – Bending, Threading
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Granite Surface Plate – 3’x6’
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Granite Surface Plate – 6’x10’
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Steel Deck Plate – 15’x45’ (Reference Only)
Inspection, Test, and NDE Capabilities:
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Two AWS Certified Welding Inspectors
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Visual Inspection to VT SNT-TC-1A
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In-House Hydrostatic Test Stand up to 4,000 psi
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In-House Pneumatic Pressure Test up to 3,000 psi
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In-House Testing and NDE
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In-house Liquid Die Penetrant Testing (to SNT-TC-1A Level II)
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In-house Flow Testing Capability
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Ultrasonic Testing – subcontract to Applus RTD (on Nuclear ASL)
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Radiographic Testing – subcontract to Applus RTD (on Nuclear ASL)
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PMI – subcontract of Positive Material Identification
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Use of Authorized Nuclear Inspection Agency via TUV (previously OneCIS and Bureau Veritas)
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Portable 6-Axis CMM
Quality Systems
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Met Weld’s Commercial Welding & Fabrication work meets the standards of ISO 9001:2015, ASME Section VIII and the American Welding Society (AWS).
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ISO 9001:2015 <<< link to PDF certificate >>>
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ASME Section VIII <<< link to PDF certificate >>>
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American Welding Society (AWS)
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European Pressure Equipment Directive (PED)
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Weld Inspectors
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ITAR Registered
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Mil Spec compliant